電(dian)磁加(jia)熱器的安裝及調試：電(dian)磁加(jia)熱器的安裝及調試比較簡單：

1、改造之前，先把設備接線(xian)情況理下，拍照，做記號（以備恢復(fu)原狀）。

2、確(que)定控制板或(huo)電(dian)(dian)柜(ju)安裝位置，以便(bian)于確(que)定高溫線(xian)引線(xian)長(chang)度。定要跟工(gong)廠電(dian)(dian)工(gong)或(huo)班交流，確(que)認。

3、拆線圈測量功(gong)率， 數據要(yao)準。 來確定安裝功(gong)率。可以結合工(gong)廠電工(gong)，這也(ye)要(yao)拍(pai)照(zhao)，留原始記錄(lu)。

4、量炮筒(tong)周長(chang)， 確定保溫棉尺寸，黃蠟板(ban)尺寸，黃蠟板(ban)預留探頭(tou)孔(kong)，孔(kong)尺寸要(yao)準，確定每(mei)個溫區長(chang)度，固定。

5、確定高溫線長度，繞(rao)制。 要求美(mei)觀(guan)。整齊。包括間(jian)距大(da)小(xiao)(xiao)控(kong)制， 松(song)緊控(kong)制。 繞(rao)完后測量(liang)電感量(liang)大(da)小(xiao)(xiao)。 注意(yi)儀(yi)表量(liang)程。

6、接線(xian)。確認(ren)以(yi)前斷路器(qi)電(dian)流表量(liang)程，過(guo)小要換掉(diao)。先分(fen)別測試，測電(dian)壓，電(dian)流是否正(zheng)常。有問題(ti)解決(jue)， 沒問題(ti)后(hou)在(zai)整(zheng)機測試。

7、 整(zheng)(zheng)理(li)，清(qing)理(li)現場。要(yao)求利索整(zheng)(zheng)潔(jie)。

電磁加熱器操作步(bu)驟簡介：

1、顯示界面：手動(dong)操作的(de)情況：啟動(dong)時(shi)：先啟動(dong)水泵(beng)，再啟動(dong)加熱；停止(zhi)時(shi)：停止(zhi)加熱，再停止(zhi)水泵(beng)。

2、操作畫面(mian)：自(zi)動和手動兩(liang)個(ge)模式(shi)，可(ke)以(yi)根據(ju)實(shi)際(ji)(ji)情況切換(huan)；6個(ge)溫度區可(ke)以(yi)根據(ju)實(shi)際(ji)(ji)情況設定(ding)溫度。當前值為(wei)傳感器側出的實(shi)時值。

3、運行(xing)設置(zhi)：此(ci)界(jie)面(mian)(mian)是在(zai)自動模(mo)式下的工作狀態。每(mei)周7天，每(mei)天4個時間段，根據(ju)實(shi)際情況設定(ding)（設置(zhi)此(ci)界(jie)面(mian)(mian)，運行(xing)界(jie)面(mian)(mian)需調為(wei)手(shou)動模(mo)式）。

4、電磁(ci)(ci)加熱器：該界面可(ke)“運行”和“停(ting)止”電磁(ci)(ci)加熱器，同(tong)時(shi)可(ke)以(yi)觀察(cha)加熱器的(de)實時(shi)參數6曲線。該界面主要觀察(cha)6個溫(wen)度的(de)曲線圖，同(tong)時(shi)也可(ke)以(yi)插(cha)上U盤導出各個溫(wen)度段的(de)參數，放于電腦上打印或是觀看。

5、儀表配置：主要是觀看本屏的些數據(ju)，未(wei)經設備廠的協(xie)助下不可(ke)隨意(yi)更(geng)改參數。

電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)的(de)(de)耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)情(qing)況是(shi)(shi)(shi)怎樣的(de)(de)？工(gong)作(zuo)(zuo)原理是(shi)(shi)(shi)把220V或者(zhe)380V交流(liu)(liu)電(dian)(dian)(dian)(dian)(dian)，整(zheng)流(liu)(liu)后(hou)(hou)轉換成直(zhi)流(liu)(liu)電(dian)(dian)(dian)(dian)(dian)，再將直(zhi)流(liu)(liu)電(dian)(dian)(dian)(dian)(dian)進(jin)行濾(lv)波，利用IGBT或者(zhe)可(ke)控硅(gui)再將直(zhi)流(liu)(liu)變成交流(liu)(liu)，在感(gan)應線(xian)圈內(nei)產生高頻磁(ci)(ci)力線(xian)，是(shi)(shi)(shi)感(gan)應線(xian)圈內(nei)導體(ti)工(gong)件表(biao)面(mian)產生渦(wo)流(liu)(liu)依靠自生內(nei)阻(zu)發熱(re)(re)(re)。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)工(gong)作(zuo)(zuo)中當溫(wen)(wen)度沒達到(dao)設(she)置(zhi)的(de)(de)溫(wen)(wen)度時(shi)(shi)(shi)，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)就(jiu)會直(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)，當達到(dao)了(le)(le)(le)預設(she)的(de)(de)溫(wen)(wen)度以(yi)后(hou)(hou)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)就(jiu)停(ting)止(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)了(le)(le)(le)，也(ye)就(jiu)不再耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)了(le)(le)(le)。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)每個小(xiao)(xiao)時(shi)(shi)(shi)的(de)(de)耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)量(liang)(liang)多(duo)少與(yu)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的(de)(de)時(shi)(shi)(shi)間(jian)長(chang)短(duan)有關(guan)。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)剛工(gong)作(zuo)(zuo)是(shi)(shi)(shi)滿功率，加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)溫(wen)(wen)度了(le)(le)(le)，就(jiu)是(shi)(shi)(shi)工(gong)作(zuo)(zuo)會，停(ting)會。總體(ti)上(shang)來(lai)說，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)量(liang)(liang)是(shi)(shi)(shi)很小(xiao)(xiao)的(de)(de)，因(yin)為(wei)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)不是(shi)(shi)(shi)直(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)工(gong)作(zuo)(zuo)的(de)(de)，而是(shi)(shi)(shi)有間(jian)隙的(de)(de)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的(de)(de)，先是(shi)(shi)(shi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)，然(ran)后(hou)(hou)達到(dao)溫(wen)(wen)度后(hou)(hou)就(jiu)停(ting)止(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)，之(zhi)后(hou)(hou)就(jiu)開始保溫(wen)(wen)工(gong)作(zuo)(zuo)，直(zhi)到(dao)溫(wen)(wen)度沒達到(dao)預設(she)的(de)(de)溫(wen)(wen)度后(hou)(hou)再加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)下，整(zheng)體(ti)上(shang)來(lai)講，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)并不是(shi)(shi)(shi)直(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)的(de)(de)，所以(yi)也(ye)是(shi)(shi)(shi)比較(jiao)省電(dian)(dian)(dian)(dian)(dian)的(de)(de)個原因(yin)。同時(shi)(shi)(shi)因(yin)為(wei)料(liao)筒上(shang)還包有層保溫(wen)(wen)棉，能(neng)起到(dao)保溫(wen)(wen)和隔熱(re)(re)(re)的(de)(de)效(xiao)果，那(nei)么熱(re)(re)(re)量(liang)(liang)就(jiu)不會損(sun)失掉了(le)(le)(le)，那(nei)么能(neng)夠持(chi)續(xu)恒溫(wen)(wen)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的(de)(de)時(shi)(shi)(shi)間(jian)就(jiu)越(yue)長(chang)了(le)(le)(le)。耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)量(liang)(liang)也(ye)就(jiu)越(yue)小(xiao)(xiao)了(le)(le)(le)。通過上(shang)述對電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)感(gan)應加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)改造(zao)時(shi)(shi)(shi)所配功率的(de)(de)介(jie)紹，我們(men)可(ke)以(yi)了(le)(le)(le)解電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的(de)(de)時(shi)(shi)(shi)間(jian)越(yue)短(duan)那(nei)么耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)量(liang)(liang)就(jiu)越(yue)小(xiao)(xiao)，反(fan)之(zhi)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)(qi)(qi)加(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)的(de)(de)時(shi)(shi)(shi)間(jian)越(yue)長(chang)，耗(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)量(liang)(liang)就(jiu)越(yue)大(da)。

電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)器(qi)(qi)的溫(wen)(wen)(wen)度(du)調節不(bu)準(zhun)是(shi)(shi)怎(zen)么(me)回事(shi)？ 電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)器(qi)(qi)系統包括電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)控(kong)(kong)制器(qi)(qi)和電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)圈這兩(liang)部分，每個行(xing)業(ye)(ye)(ye)中(zhong)對于(yu)溫(wen)(wen)(wen)控(kong)(kong)的要(yao)求(qiu)(qiu)都不(bu)樣(yang)，下面就(jiu)來(lai)介紹電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)器(qi)(qi)如何達到精確是(shi)(shi)溫(wen)(wen)(wen)控(kong)(kong)效果?塑料(liao)行(xing)業(ye)(ye)(ye)中(zhong)加(jia)(jia)(jia)熱(re)(re)器(qi)(qi)，重要(yao)指標就(jiu)是(shi)(shi)保證機(ji)器(qi)(qi)各溫(wen)(wen)(wen)區的溫(wen)(wen)(wen)度(du)精確性(xing)，各種(zhong)塑料(liao)原(yuan)料(liao)對于(yu)溫(wen)(wen)(wen)度(du)的敏感性(xing)雖然不(bu)樣(yang)，但在生產(chan)過(guo)程中(zhong)對于(yu)溫(wen)(wen)(wen)度(du)精確性(xing)的要(yao)求(qiu)(qiu)都比(bi)較高，很多塑料(liao)產(chan)品(pin)要(yao)求(qiu)(qiu)溫(wen)(wen)(wen)度(du)不(bu)能(neng)超過(guo)±5℃，因此，很多種(zhong)類的塑料(liao)機(ji)有采(cai)用風冷或(huo)水冷進(jin)(jin)行(xing)降溫(wen)(wen)(wen)控(kong)(kong)制，否則，加(jia)(jia)(jia)工出(chu)來(lai)的東(dong)西(xi)可能(neng)不(bu)是(shi)(shi)廢品(pin)就(jiu)是(shi)(shi)次品(pin)。電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)器(qi)(qi)利用電(dian)磁(ci)加(jia)(jia)(jia)熱(re)(re)控(kong)(kong)制板(ban)，再配(pei)以必要(yao)的風冷、水冷裝置，溫(wen)(wen)(wen)度(du)控(kong)(kong)制可以精確到±1℃。當然同(tong)時也要(yao)對塑料(liao)機(ji)性(xing)能(neng)及塑料(liao)原(yuan)料(liao)有全面了解及進(jin)(jin)行(xing)必要(yao)合理(li)配(pei)置。這樣(yang)可以降低企業(ye)(ye)(ye)損耗(hao)、提高企業(ye)(ye)(ye)效益。產(chan)品(pin)性(xing)能(neng)穩定、節能(neng)、環保，產(chan)出(chu)的顆(ke)粒品(pin)質好。

電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)可(ke)以(yi)多溫(wen)(wen)區控(kong)制嗎？橡膠(jiao)(jiao)機(ji)(ji)多溫(wen)(wen)區加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)早些年常用(yong)的(de)莫過于電(dian)阻加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)，這(zhe)種加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)方式熱(re)(re)(re)(re)(re)(re)(re)效率不(bu)高(gao)，耗(hao)電(dian)量(liang)比(bi)較大。目前理想的(de)橡膠(jiao)(jiao)機(ji)(ji)多溫(wen)(wen)區加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)建議(yi)采(cai)用(yong)電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)設備，通過電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)圈(quan)產生(sheng)渦流使(shi)管(guan)道(dao)自身發熱(re)(re)(re)(re)(re)(re)(re)。管(guan)道(dao)加(jia)(jia)(jia)包(bao)層2.5公分的(de)保溫(wen)(wen)棉，這(zhe)樣熱(re)(re)(re)(re)(re)(re)(re)量(liang)不(bu)容(rong)易(yi)外(wai)散(san)到空氣。電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)圈(quan)的(de)外(wai)部(bu)溫(wen)(wen)度只有幾十度，工作室溫(wen)(wen)也會由(you)此而減(jian)低(di)。晶星電(dian)子(zi)科(ke)技(ji)有限公司據用(yong)戶親自測試，橡膠(jiao)(jiao)機(ji)(ji)多溫(wen)(wen)區改用(yong)電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)相比(bi)電(dian)熱(re)(re)(re)(re)(re)(re)(re)圈(quan)至少省電(dian)在(zai)30%以(yi)上(shang)，非常實(shi)(shi)用(yong)。橡膠(jiao)(jiao)機(ji)(ji)多溫(wen)(wen)區加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)般(ban)為多條加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)管(guan)道(dao)，條管(guan)道(dao)使(shi)用(yong)2組或者多組電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)。實(shi)(shi)際要根據橡膠(jiao)(jiao)機(ji)(ji)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)管(guan)道(dao)尺寸而定。電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)板(ban)使(shi)用(yong)功率般(ban)為15kw-20kw電(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)。

磁加熱(re)器安裝的要求有什么?

1、電磁加熱器(qi)要安裝在不進水或水霧、不潮濕、干凈的工(gong)作環境(jing)。

2、電磁加(jia)熱器如果(guo)安裝在(zai)電柜中，定要做(zuo)好(hao)通風，保(bao)證設備散熱良好(hao)。

3、電(dian)磁加(jia)熱器的風扇(shan)和(he)進風口(kou)很容易(yi)堆積灰(hui)塵，平常(chang)需(xu)要檢查和(he)清(qing)理灰(hui)塵，以防風扇(shan)燒壞或者進風口(kou)處堵塞，防止加(jia)熱器過熱導(dao)致(zhi)機器故障。

4、對于功(gong)率大(da)的(de)電(dian)磁加(jia)(jia)熱器(qi)，380V接線應(ying)按4～6A/mm2安裝(zhuang)，零線接大(da)于1mm2就可(ke)以。對于220V電(dian)磁加(jia)(jia)熱器(qi)，火線和(he)零線同時(shi)應(ying)按4～6A/mm2安裝(zhuang)，以保(bao)證使用安全。

電磁加熱控制器怎么(me)安裝？

1、改(gai)造(zao)前先取(qu)下原設備(bei)上面的電熱圈。

2、清(qing)潔料(liao)筒(tong)并測量料(liao)筒(tong)各種參(can)數。將(jiang)料(liao)筒(tong)清(qing)潔干凈(jing)并用工具(ju)測量料(liao)筒(tong)各種尺寸（管徑、長度、加(jia)熱區數、每(mei)區加(jia)熱長度、原(yuan)功率大小，以(yi)便確(que)定用哪(na)種控制板）。

3、在料(liao)筒上包(bao)層隔熱保(bao)溫(wen)材(cai)料(liao)，按照步驟(zou)2將(jiang)料(liao)筒清潔干凈后(hou)，在料(liao)筒上包(bao)上層隔熱保(bao)溫(wen)材(cai)料(liao)（石棉(mian)或者玻(bo)璃纖維均可(ke)），可(ke)以(yi)先做(zuo)區，區做(zuo)好后(hou)，再做(zuo)其它區，熟練且經驗豐富者可(ke)幾個(ge)加(jia)熱區起做(zuo) 。

4、用(yong)高(gao)溫(wen)布將保(bao)溫(wen)材(cai)料(liao)包好，保(bao)溫(wen)材(cai)料(liao)的(de)厚度根據使用(yong)的(de)不同的(de)電磁加熱控(kong)制器的(de)要(yao)求來配，保(bao)溫(wen)材(cai)料(liao)包好后，再用(yong)高(gao)溫(wen)布（纖維布）或者電木板（環氧樹脂板）將保(bao)溫(wen)材(cai)料(liao)包緊起(qi)來，該步(bu)驟主(zhu)要(yao)是(shi)確保(bao)料(liao)筒各處的(de)保(bao)溫(wen)材(cai)料(liao)厚度致，以保(bao)證電磁加熱的(de)磁場均。

5、纏繞高溫電纜(lan)，高溫電纜(lan)的規格與(yu)長度請根據各種不同(tong)型號電磁加(jia)熱控制(zhi)器(qi)的要(yao)求選配，該步(bu)驟非(fei)常(chang)關鍵。

6、將線圈與電(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)熱(re)控(kong)制(zhi)器連接。則將繞好(hao)的(de)線圈與電(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)熱(re)控(kong)制(zhi)器連接好(hao)，并給(gei)電(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)熱(re)控(kong)制(zhi)器接上電(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)，即可對(dui)設備(bei)進行調(diao)試，需注意(yi)的(de)是調(diao)試過程中要特別注意(yi)測量電(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)熱(re)控(kong)制(zhi)器的(de)輸入電(dian)(dian)(dian)(dian)(dian)(dian)流與頻率。為保(bao)證設備(bei)的(de)使用壽命建(jian)議(yi)電(dian)(dian)(dian)(dian)(dian)(dian)流調(diao)到額(e)(e)定工(gong)作電(dian)(dian)(dian)(dian)(dian)(dian)流的(de)80%左右(you)，如我司2.5KW的(de)電(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)熱(re)控(kong)制(zhi)板(ban)，額(e)(e)定工(gong)作電(dian)(dian)(dian)(dian)(dian)(dian)流是12A，則建(jian)議(yi)調(diao)到10A左右(you)即可，或電(dian)(dian)(dian)(dian)(dian)(dian)流偏(pian)小則可減少線圈，反之則需再增加(jia)些線圈。

電磁加(jia)熱板為什么(me)容易(yi)出問題(ti)？平時沒有注意機器(qi)(qi)內(nei)部清潔，灰塵過(guo)多導致機器(qi)(qi)短路。板子設計缺陷。模塊問題(ti)。